Oil Flushing System

 As a pre-commissioning activity, circulation of high velocity, high flow oil through a lube oil/hydraulic system/cooler tube/compressor and turbine lube oil systems. Flushing is to remove impurities sitting on the inside of the pipe systems. We use high velocity flushing technology to clean the chamber/interior, pipe system, cavity of a component. We design and develop equipment which have the pumping, filtration and heating capability, to create turbulence inside the pipelines to be flushed. This turbulence removes all contamination from the internal walls of the pipe system. HVF technology has its application in lube oil, chemical cleaning, water glycol flushing, water flushing and hydraulic oil flushing. The key element for right product offering depends on the requirement of the client and the diameters of the pipeline as well as the fluid which has to be used for flushing. It is an essential maintenance process to extend the life of rotating equipment, keeping turbines, compressors, engines, etc. operating at their optimum level, and improving their reliability. At the end of the flushing job, a comprehensive report is submitted documenting the oil cleanliness through multiple methods.

​

We have well maintained RENTAL FLEET of High Velocity Flushing Systems available across the globe.



  • Lube Oil Flushing System-

FS Series-

This system works on high velocity flushing technology, which helps you boost equipment reliability and avoid costly maintenance. Contaminants enter lube oil piping in different ways during construction, commissioning, repairs, and when the machine/component failure occurs. Circulation of high velocity, high flow oil creates turbulence which dislodges the impurities and contaminants present in the pipelines of a lube oil system, thereby saving thousands of dollars plus the peace of mind in knowing that you have a super clean system. These contaminants range from pipe scale, welding slag, metal shavings, dirt, dust, water, rags, etc. If left within the piping or tubing circuits prior to start-up, these contaminants can compromise the potential lifespan of critical rotating equipment, no matter how clean the oil is. You can be assured of a trouble free start-up and prolonged equipment life, with extended time periods before maintenance and oil replacement are needed.

Applications :


  • Upstream, midstream, downstream & petrochemicals (oil & gas)

  • Power generation

  • Pipelines and pumps of turbine lube oil system


Read in detail Minimac System Pvt Ltd Solved the problem of frequent Clogging of inline lube oil filters which was hindering the operations at the steel plant in Rourkela.



Hydraulic Oil Flushing System-


HPU Series : 

                      This system works on high velocity flushing technology, which helps you boost equipment reliability and avoid costly maintenance. Contaminants enter hydraulic oil piping in different ways during construction, commissioning, repairs, and when machine/component failure occurs. Circulation of high velocity, high flow oil creates turbulence which dislodges the impurities and contaminants present in the pipelines of a hydraulic system, thereby saving thousands of dollars plus the peace of mind in knowing that you have a super clean system. These contaminants range from pipe scale, welding slag, metal shavings, dirt, dust, water, rags, etc. If left within the piping or tubing circuits prior to start-up, these contaminants can compromise the potential lifespan of a critical hydraulic equipment, no matter how clean the oil is. You can be assured of a trouble free start-up and prolonged equipment life, with extended time periods before maintenance and oil replacement are needed.


Applications:

  • Pipelines and allied systems of hydraulic control systems


Contaminated hydraulic oil can result in premature machine failure and one might end up spending billions of dollars on their operation and maintenance. Explore what could be the reasons behind its contamination.



Chemical Cleaning System-


CCS Series :


This system works on high velocity flushing technology to clean the chamber/interior, pipe system, and cavity of a component. We design and develop equipment which have the pumping, filtration and heating capability thereby to create turbulence inside the pipelines to be flushed. This technology has its application on chemical cleaning too along with lube oil flushing, hydraulic oil flushing, water glycol flushing and water flushing. The key element for right product offering depends on the requirement of the client and the diameters of the pipeline as well as the fluid which has to be used for flushing. One can be assured of a trouble free start-up and prolonged equipment life, with extended time periods before maintenance.


Applications :

          

  • Under PPS operations

  • Upstream, midstream, downstream & petrochemicals (oil & gas)

  • Power generation

  • Pipelines and pumps of turbine lube oil system


Join Up for our upcoming webinar on Improve Turbine Reliability Through Lubrication Management.

Comments

Post a Comment

Popular posts from this blog

Control System Of Turbine - Failure & Maintenance

Image
Control System The turbine control system describes the control over the opening of control valves corresponding to demand signals, and steam flows into the turbine with the help of a governing system that facilitates the operation of the turbo set in an interconnected grid system. Governing system is responsible for various function such as speed & load control functions, the start-up/shut-down controls, the over-speed control, turbine stress calculation, to control the initial run-up and synchronization of the Unit, to assists in matching the power generated to that demanded by responding to system frequency changes, to regulate the steam control valves position (and hence the load generated)in response to signal from the operator or from the load dispatch Centre, to restrict the speed rise within acceptable limits should the unit get disconnected (islanding) from the lgridoad and some protective trip functions. With continuous research and developments in modern turbine technolo
Read more

Minimac Technology

Image
 The secret recipe of the growth story at Minimac Syste ms has been its capability to drive technological advancement in the field of contamination control for lubrication reliability. Research and development on technology and products have always been the key reason to keep the Minimac products a step ahead of its competitors in the market. Technological development has been one of the core competencies which Minimac possesses, thereby ensuring a definite competitive advantage. Contaminations in lubricants are of various types and characteristics depending on the lubricant, equipment application, ambient conditions, age of equipment, etc. In order to control, separate or eliminate the contamination, there are multiple techniques. Each technique has pros and cons and hence there is no single technology that can be considered universally better than others. ​ Minimac Systems over the years has become equipped with almost all the technologies which are required for contaminat
Read more

Storage Management of Oil Products and its Importance.

Image
Product storage is an important criterion for any segment of products. It plays a vital role in the longevity of the products, every product in any form has a certain life period and this life period forms the baseline of the product. Coming to the lubricating oil industry, product life period plays an important role in the smooth running of the machinery and the plant. As these oils play a very important role in the day to day functioning of critical machinery, so if not maintained properly these can lead to the breakdown of machinery thereby leading to a shutdown of the plant which leads to the incurrence of huge loss. Therefore it is very important that these oils should be used well in advance before their life period expires. We can hereby pen down certain prerequisite conditions for storage of lubricants: 1.  Pre usage Inspection : It is mandatory to verify their performance properties & conditions with oil analysis for the oils that have been kept for a long pe
Read more