Oil Purification Systems

 Oil Purification Systems is a family of equipment which are used for purification, reconditioning, cleaning or reclaiming of oils. Many buyers use terms like oil centrifuge, oil filtration, LVDH system or ELC machine; however, what they intend to buy is Oil Purification System.

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Under the category of Oil Purification Systems, Minimac Systems offers standard as well as custom-built products. Product selection is carried out based on application of the requirement and the appropriate technology for cost efficient solution to the problem of contamination in lubricating oils.

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We believe that no single technique is universally versatile and hence the contamination problem of lubrication oils must be addressed on a case-to-case basis.


  • Oil Filtration System -


This system works on stage wise mechanical filtration technology.
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Minimac FS series oil filtration systems are high-end technology machines popularly used for superfine stage filtration (fine solid particle removal) of lubricating and hydraulic oils. FS series machines are externally attached, independently operating by-pass oil purifying machines.

Applications:

  • Power plants – coal, gas, hydro, nuclear, wind, biomass

  • Steel & rolling mills

  • Cement mills & RMCs

  • Non-ferrous mineral plants – Al/Zn/Pb, etc.

  • Coal & metal mines

  • Pulp & paper plants

  • Automobile manufacturing

  • Pressing, stamping, forging & foundry


Types of oil which can be cleaned:

  • Lubricant oil

  • Gear oil

  • Turbine oil

  • Hydraulic oil

  • Water glycol


Is your oil free from contamination? Click here and find out.



  • Oil Dehydration System


This system works on stage wise mechanical filtration and low vacuum dehydration technology.

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Minimac MLC-LVDH oil purification systems are high-end technology machines popularly used for filtration (fine solid particle removal) and dehydration (moisture removal) of lubricating and hydraulic oils. MLC-LVDH series machines are externally attached, independently operating by-pass oil purifying machines.


Applications:

  • Power plants – coal, gas, hydro, nuclear, wind, biomass

  • Steel & rolling mills

  • Cement mills & RMCs

  • Non-ferrous mineral plants – Al/Zn/Pb, etc.

  • Coal & metal mines

  • Pulp & paper plants

  • Automobile manufacturing

  • Pressing, stamping, forging & foundry

Types of oil which can be cleaned:

  • Lubricant oil

  • Gear oil

  • Turbine oil

  • Hydraulic oil

  • Thermic oil

  • Quenching oil


Click here and read in detail, how a power plant in north India saved 1.5 Cr approx. with MLC LVDH TRIX-20 EH Oil Filtration.



  • FRF Conditioning System


This system works on TAN reduction by ion exchange and nitrogen blanketing technologies.


Description:


Minimac FRF Conditioning System is a four stage conditioner equipment used for the application of synthetic fluids like fire resistant fluid, electro hydraulic oil, other lubricants & hydraulic fluids.

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This system is helpful in reducing 3 types of contaminants from lubricating and hydraulic systems. The system is beneficial in reducing the total acid number (TAN) from higher levels to within acceptable levels, maintaining solid contaminants and water contamination in the oil within acceptable limits. The system comprises nitrogen blanketing arrangement to ensure elimination of any contamination ingress into the oil from tank header space.

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The advent of this technology minimises the possibility of moisture ingress in lubrication & hydraulic system tanks and at the same time it also helps in reduction of the same if it has risen due to certain reasons. It is advised to use these machines on a regular basis 24x7 so that the moisture contamination in oil is always within acceptable limits.

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Typically, the results achieved/obtained using this system are as follows:

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  • TAN value ≤ 0.15 mgKOH/gm

  • Solid contaminants ≤ NAS 5

  • Moisture contamination < 500 ppm

  • All other properties well within desired limits


Applications:

  • Power plants – coal, gas, hydro, nuclear, wind, biomass

  • Steel & rolling mills

  • Cement mills & RMCs

  • Non-ferrous mineral plants – Al/Zn/Pb, etc.

  • Coal & metal mines

  • Pulp & paper plants

  • Automobile manufacturing

  • Pressing, stamping, forging & foundry



Types of oil which can be cleaned:

  • Electro hydraulic oil in the control system of the turbine

  • Lube oil

  • Hydraulic oil

  • Gear oil


A power Plant in South India was facing a  production loss. Learn how we helped them overcome the loss in the production. 


  • Electrostatic Lube Cleaner


EOP Series:

This system works on electrostatic fluid cleaning technology.

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  • Japanese high voltage (18 kV) electrostatic charge technology

  • Remove solid particles up to 0.01 micron, up to NAS 2-3

  • No tripping upto 2000 ppm moisture in oil

  • Charge frequency is 80,000 Hz as compared to 50 Hz in competitive products higher efficiency, versatility and performance

  • Only system to remove sludge and varnish effect from oil

  • Comes in online-dedicated type installation (with almost nil power consumption) 


Applications:

  • All equipment using hydraulic pumps, valves, cylinders, etc.

  • Aircraft/shipping/defence

  • Aluminium extrusion machines

  • Hot press machinery in plywood factories

  • Mining machinery such as dozers, shovels, etc.

  • Turbine oil in hydro power stations

  • Hydraulic presses and hammers

  • Servo control and moog valves

  • Plastic injection moulding machines

  • Railways

  • Steel mills




Types of oil which can be cleaned:

  • Lubricant oil

  • Gear oil

  • Turbine oil

  • Hydraulic oil


Explore more about Beta factor as it plays an important role for buying a new oil filter. 


  • Transformer Oil Filtration System


TOFS Series:


This system works on electrostatic fluid cleaning technology.

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  • Japanese high voltage (18 kV) electrostatic charge technology

  • Remove solid particles up to 0.01 micron, up to NAS 2-3

  • No tripping upto 2000 ppm moisture in oil

  • Charge frequency is 80,000 Hz as compared to 50 Hz in competitive products higher efficiency, versatility and performance

  • Only system to remove sludge and varnish effect from oil

  • Comes in online-dedicated type installation (with almost nil power consumption)


Applications:

  • All equipment using hydraulic pumps, valves, cylinders, etc.

  • Aircraft/shipping/defence

  • Aluminium extrusion machines

  • Hotpress machinery in plywood factories

  • Mining machinery such as dozers, shovels, etc.

  • Turbine oil in hydropower stations

  • Hydraulic presses and hammers

  • Servo control and Moog valves

  • Plastic injection moulding machines

  • Railways

  • Steel mills



Types of oil which can be cleaned:

  • Transformer oil

  • Lubricant oil

  • Gear oil

  • Turbine oil

  • Hydraulic oil

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  • Coalescer Separator System


CSP Series:

This system works on liquid-liquid coalescing. The system comes with low power consumption equipment with the least maintenance having multiple advantages over its alternate technology of centrifugal oil purification.


Description:

Lube and hydraulic systems are prone to heavy water contamination due to cross-contamination of water from heat exchangers. Water or steam chambers in case of turbines and atmospheric moisture ingress especially in humid zones of working. Minimac comes with this unique technology which is capable of removing heavy water contamination & solid contamination by a single system.

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The equipment works on coalescence separation techniques due to different densities of water and oil. The system is capable of removing water contamination from more than 5% to less than 100 ppm (0.01%) in a short time. The system is equipped with micron level filters which can ensure solid contamination removal up to NAS 5 (ISO 15/12).


Applications:

  • Power plants – coal, gas, hydro, nuclear, wind, biomass

  • Steel & rolling mills

  • Cement mills & RMCs

  • Non-ferrous mineral plants – Al/Zn/Pb etc.

  • Coal & metal mines

  • Pulp & paper plants

  • Automobile manufacturing

  • Pressing, stamping, forging & foundry


Types of oil which can be cleaned:

  • Lubricant oil

  • Gear oil

  • Turbine oil

  • Hydraulic oil


 Watch out how the coalescer system works.


Enroll for our upcoming webinar on Improve Turbine Reliability Through Lubrication Management.

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